Cut layer in a machining of the cylindrical gears by the method of 5-axis roll away of the end mill cutter on the outline of the tooth
PDF

Keywords

gears, hardened machining, 5-axis roll away machining

How to Cite

Chlost, M. (2021). Cut layer in a machining of the cylindrical gears by the method of 5-axis roll away of the end mill cutter on the outline of the tooth. Technologia I Automatyzacja Montażu (Assembly Techniques and Technologies), 112(2), 27-35. Retrieved from https://journals.prz.edu.pl/tiam/article/view/910

Abstract

Gear trains are a key element in the transmission of torque and rotational speed of rotating parts. Technological progress, and five-axis machining in particular, is an interesting and still little-known alternative in the production of this type of kinematic nodes in relation to traditional methods. This paper presents the issue and describes the kinematics of the tool operation in an innovative method of shaping five-axis gears by means of the peripheral milling method. The influence of geometry and material on the selection of the tool and its technological parameters was taken into account. A simulation analysis of the cut layer cross-sections and surface topography was carried out. It was shown that the machining direction was of great importance in the described method.

This is an Open Access article distributed under the terms of the Creative Commons Attribution License CC BY 4.0 (https://creativecommons.org/licenses/by/4.0/)

PDF

References

Álvarez, Ál., A. Calleja, M. Arizmendi, H. González, and L. de Lacalle. 2018. “Spiral Bevel Gears Face Roughness Prediction Produced by CNC End Milling Centers.” Materials 11 (8).

Böß, V., B. Denkena, M. Dittrich, and S. Henning. 2016. “Geometrical Contact Zone Analysis of the Skive Hobbing Process.” Advanced Materials Research 1140: 157–64.

Böß, V., B. Denkena, and S. Henning. 2015. “Investigation of the Skive Hobbing Process by Applying a Dexel- -Based Cutting Simulation.” Procedia CIRP 37: 182–87.

Bouzakis, K. D., E. Lili, N. Michailidis, and O. Friderikos. 2008. “Manufacturing of Cylindrical Gears by Generating Cutting Processes: A Critical Synthesis of Analysis Methods.” CIRP Annals - Manufacturing Technology 57 (2): 676–96.

Boz, Y., H. Erdim, and I. Lazoglu. 2011. “Modeling Cutting Forces for Five Axis Milling of Sculptured Surfaces.” Advanced Materials Research 223 (April): 701–12.

Burek, J., M. Gdula, M. Płodzień, and J. Buk. 2015. “Gear’s Tooth Profile Shaping in Dialog and Parametric Programming.” Mechanik, no. February (February): 142/7.

Davim, J. 2011. Machining of Hard Materials. Machining of Hard Materials.

Dobrzański, L. A. 2006. “Stale i Inne Stopy Żelaza.” In Podstawy Nauki o Materiałach i Metaloznawstwo, 591– 92. Warszawa: Wydawnictwo Naukowo-Techniczne.

Gdula, M., and J. Burek. 2017. “Cutting Layer and Cutting Forces in a 5-Axis Milling of Sculptured Surfaces Using the Toroidal Cutter.” Journal of Machine Engineering 17 (4): 98–122.

Guo, E., N. Ren, Z. Liu, X. Zheng, and C. Zhou. 2019. “Study on Tooth Profile Error of Cylindrical Gears Manufactured by Flexible Free-Form Milling.” The International Journal of Advanced Manufacturing Technology 103: 4443–51.

Karpuschewski, B., H. J. Knoche, and M. Hipke. 2008. “Gear Finishing by Abrasive Processes.” CIRP Annals - Manufacturing Technology 57 (2): 621–40.

Klocke, F., M. Brumm, and J. Staudt. 2015. “Quality and Surface of Gears Manufactured by Free-Form Milling with Standard Tools.” Gear Technology, no. January/ Frbruary: 64–69.

Krömer, M., D. Sari, C. Löpenhaus, and C. Brecher. 2017. “Surface Characteristics of Hobbed Gears.” Gear Technology, no. July: 68–75.

Piotrowski, A., and T. Nieszporek. 2012. “GRANIASTOŚĆ POWIERZCHNI ZĘBA KOŁA WALCOWEGO PRZY FREZOWANIU OBWIEDNIOWYM THE LOBING OF THE TOOTH OF THE SPOOR GEAR AT HOBBING.” Mechanik 85 (7CD): 795–806.

Solf, M., R. Bieker, C. Löpenhaus, F. Klocke, and T. Bergs. 2019. “Influence of the Machining Strategy on the Resulting Properties of Five-Axis Hard-Milled Bevel Gears.” Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 233 (21–22): 7358–67.

Staudt, J., C. Löpenhaus, and F. Klocke. 2017. “Performance of Gears Manufactured by 5-Axis Milling,” no. April: 58–65.

Sun, W., and A. Lancaster. 2017. Surface Texture Measurements of Gear Surfaces Using Stylus Instruments. National Phisical Laboratory. Vol. 147.

Talar, R., P. Jablonski, and W. Ptaszynski. 2018. “New Method of Machining Teeth on Unspecialised Machine Tools.” Tehnicki Vjesnik 25 (1): 80–87.

Xiang, T., J. Yi, and W. Li. 2018. “Five-Axis Numerical Control Machining of the Tooth Flank of a Logarithmic Spiral Bevel Gear Pinion.” Transactions of Famena 42 (1): 73–84